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Gen7 Instrument Cluster Innards

9016 Views 23 Replies 8 Participants Last post by  DrivenDaily
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I have wanted to do this for a very long time and now I've taken the first step...

My eyes are especially sensitive to bright lights at nights, more so when I'm tired. I also don't like what I consider the "cold" color. Years ago I converted the dash lights in a 1985 Mercury to true red and loved it, so now I plan to convert the dash illumination in this to red!

Accessing the IP is a bit of a chore. Not a lot of screws, just overlapping snap-together panels and other stuff in the way. (Note: The IP has already been removed and disassembled in all images.)

In the first 3 images you see the "bail" mechanism that keeps the IP plugged in. Simply press the little tab and move the bail sideways to disconnect the IP. Couldn't be simpler! :cool:

In the next image the LEDs, which are surface-mounted, are lit while the car is running with the headlights on and the dimmer turned to full brightness for nighttime operation. (I covered the light sensor in the center of the dash.)

The DIC is quite dim due to it actually being daytime, plus it was exposed on all sides instead of in a nice little tunnel like when it's in the dash.

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In these images you can see the white light from my flashlight shining through all of the idiot light icons. They're all white! So that just means that instead of a special film like in the days of regular bulbs, the LEDs themselves are what produce the colors needed.

So that means that all of the ones for the numbers and needles can be exchanged at my preference, which is red.

Also notice that I wrote on the IP board to identify all of the LEDs so I don't take out the wrong ones.

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I wonder what it would look like in blue?

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I wonder what it would look like in blue?

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I think the answer is ... wait for it ... Blue! :D
I have to take my instrument cluster apart as well... The lighting in the gauge needles (all of them) periodically flashes on and off while driving at night. I'll be driving down the road and only the lighting stops functioning (the needles them selves do their actual job), but in about a second or two the lighting comes back on - his happens every time I drive. I'm not as electrically inclined with cars, but I'd like to fix it. Any ideas?
Check the pins on the IP connector to see if any are bent or look corroded or discolored.

The LEDs are surface-mounted so if the needles are lighting up but the numbers aren't, there is either a trace that is cut or maybe a resistor that (might) feed the numbers has died.

So long as they come on and then go off, it sounds like a connection or a single component that has failed intermittently. It's nearly impossible that all of the LEDs have failed and then come back on at the same time.

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I just ordered 50 red SMDs from Mouser. I was playing with some cellophane I had around the house and thought it might work but it seems to diminish the light too much so I ordered them.

While I was out at the car the question about blue made me curious so I turned on the high beams and put the IP face of 1 of the numbers over it. It looked nice, but I also know my eyes, and blue at night would be a bother.
Will you also be changing the ambient lighting to a red glow? On the right car, I like the idea of all green, kinda like a military cockpit at night.
Will you also be changing the ambient lighting to a red glow? On the right car, I like the idea of all green, kinda like a military cockpit at night.
In the Gen7 the ambient lighting includes 2 LEDs in the overhead console and 1 in each front door handle. The OH will be easy and I've done it before. The door handles are pretty easy, too, but I'll have to see what size the LEDs are.

But, yeah, I want to have it all consistent and not all mixed up. Only thing is I am not sure how or if I'll be able to change the center stack illumination.
But, yeah, I want to have it all consistent and not all mixed up. Only thing is I am not sure how or if I'll be able to change the center stack illumination.
Part of the trick will be watching your LED brightness too. For the ambient lighting, you want red glow, not Amsterdam's red-light district, but if you do go too bright, just know I will refer to your car as Roxanne from that point forward. I look forward to seeing the result.
I think the G6s came with red LED lighting on the inside and the Aura's had the orange/yellow tone.
There are plenty of G6s in junkyards these days. Why not just swap in parts from a donor G6?

You could probably get the radio unit/center stack from a G6 (not if they got the Bose units though...they got the Monsoons as far as I remember) and use bits and pieces to get the red illumination.

I personally like the pale orange/yellow lighting in the Aura. But each one to their own preferences...
You would also need to change the illumination in the little controls on the steering wheel, I think?
Part of the trick will be watching your LED brightness too. For the ambient lighting, you want red glow, not Amsterdam's red-light district, but if you do go too bright, just know I will refer to your car as Roxanne from that point forward. I look forward to seeing the result.
I think the G6s came with red LED lighting on the inside and the Aura's had the orange/yellow tone.
There are plenty of G6s in junkyards these days. Why not just swap in parts from a donor G6?

You could probably get the radio unit/center stack from a G6 (not if they got the Bose units though...they got the Monsoons as far as I remember) and use bits and pieces to get the red illumination.

I personally like the pale orange/yellow lighting in the Aura. But each one to their own preferences...
You would also need to change the illumination in the little controls on the steering wheel, I think?
Walt Whitman once said, "I never met a Roxanne I didn't like."

Well, I'm pretty sure it was something like that.

Anyway, when I did the OH swap in my last Bu I used the same resistor value for the 2 new LEDs that was used on the stockers. At first I got it way too bright, but with a bit of fiddling about I got it into a Goldilocks syndrome and it was "just right".

I'm sure I would have eventually figured out that the steering wheel switches needed changed, but thanks for pointing that out now while I've already got 1/2 of the column apart. It could make the job a bit easier for me.

Not sure if/where there are any junkyards with G6s or Saturns. I can't even find Gen7 Malibus!
Look at what the nice folks at Mouser sent me last night!

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I did it! This morning I started the process of swapping the white LED illumination in the IP to red using SMD LEDs that I got from Mouser Electronics. I bought 50 and still have 17 left. I messed up 5 in the process but at about 30¢ each that was a cheap lesson.

** SMD = Surface-Mounted Device.


1. Last weekend I disassembled the dash to get the IP out to find out what parts to order. The lesson I learned when putting back together temporarily was that the tach and speedo needles need to be powered and then you can adjust them to a true zero. You can see the speed indicates about 2-3 mph but I was sitting still. The tach had a similar error.

2. My temperature-controlled soldering iron, hands-free magnifier, and my target: the "km/h" LED. Since I'm in the US where we use mph I figured messing up the metric indicator would be a small loss if I couldn't get it to work.

3. De-soldered 1 side to reveal 2 pads remaining on the other. The parts I got were PLCC-2 and the stock LEDs are PLCC-4. The only difference is that the stock ones have 4 individual legs and the new ones have only 2. More on that later . . .

4. Success! Notice the "km/h" is red, although it looks like a washed-out orangy color here, but trust me, it's definitely red! The tape over the holes keeps the needle illumination from blowing out the picture.

5. Tach illumination modified: 6 for the numbers, 2 for the needle, 1 for the title "RPM x 1000".

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6. Speedo LEDs removed and 3 of the 4 pads for each are prepped with a ball of solder, 4th pad cleared of any raised solder so the LED doesn't short out. Notice the size of the SMD! Before removing any of the SMDs I carefully marked the cathode by observing the triangular corner cut on each one. 3 of the terminals on each PLCC-4 are cathodes and the 4th is the anode. When installing a PLCC-2 device it is necessary to solder the cathode on the SMD to the cathode pads on one side and then solder only the anode pad to the other side. Otherwise you end up with a direct short-circuit that keeps them from turning on. (Thankfully, even after getting all of the tachometer LEDs soldered, testing them in the car, and then noticing that they weren't on, I removed each one and prepped the pads as above and only damaged 5 in the process. After that they all lit up and no burnt ICs!)

7. A picture of the detail of the IP bezel as it had to be installed, but also notice the "true red" of the numbers that you can see. THIS is the real color!

8. Speedo, fuel, and coolant gauges completed and dash reassembled. (This image has been adjusted to try to show the actual redness of the illumination, but it isn't like #7. I should go out and use a real camera instead of my phone, eh?)

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Took a few pics with my Nikon P510 and chose this one as a sample of what it looks like at night, with only parking lights to keep headlights from washing it out, and dimmer turned to its brightest setting.

I'm gonna love driving at night again! :D

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Impressive work! Has a factory quality look to it that's very important to pull of such a mod.
Looks really nice - I think it really adds a nice touch to the car!
looks like a pontiac cluster now. nice work!
wow - that does look quite stunning! In fact, the lighting is a lot clearer than in a G6.

Did you swap the lighting in the steering wheel controls as well? Any way to change out the lighting of the tripmeter/odometer/ambient temp area?
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