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Service Information
2000 Chevrolet Malibu | Malibu (VIN N) Service Manual | HVAC | Heating, Ventilation and Air Conditioning | Repair Instructions | Document ID: 579310
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Heater Core Replacement
Removal Procedure
Remove the HVAC module. Refer to HVAC Module Assembly Replacement .
Turn the HVAC module over.
Remove the heater core case cover.
Remove the heater core bracket and screw.
Remove the heater core.
Installation Procedure
Install the heater core to the module.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Install the heater core bracket and screw.
Tighten
Tighten the bracket screw to 1 N·m (9 lb in).
Install the heater core case cover.
Install the heater core case cover screws.
Tighten
Tighten the cover screws to 1 N·m (9 lb in).
Install the HVAC module. Refer to HVAC Module Assembly Replacement .
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