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2014 Malibu LT P305F

7.5K views 7 replies 4 participants last post by  justincoopermccarthy  
#1 ·
What follows is more of a PSA rather than a request for help. I think I have everything under control at this point.

I've been ignoring a check engine light for P305F for probably close to two years. For the most part, the car drove fine except for a brief amount of time where it didn't seem to be shifting right (summer 2021, I think).

The code persisted after replacing both batteries, but I kept driving. Found a service bulletin for the code (probably on this forum) but was too lazy to follow the steps. Plus I didn't have a multimeter. Two weeks ago, it felt like the car was hesitating on my drive home from work. Parked it and drove my truck until grocery shopping yesterday. It drove fine, so I took it to work today. And I have a multimeter now, so I can follow the bulletin.

Two miles from home while at a red light, I saw smoke coming from under the hood. Luckily, I was able to get into the left lane to turn and get into the parking lot of an Auto Zone. Opened the hood and found smoke coming from around the battery. Pulled the cover off, and saw that part of the module underneath was red hot and sizzling. Monitored it for a few minutes and saw that it calmed down and the sizzling noise stopped. Called a tow truck and brought it home.

I searched for the part number I saw on the burned part and was able to track down the battery distribution fuse block. I ordered that plus a new 4-pin connector.

The car is now sitting in my yard with both batteries disconnected.

I guess the moral of this story is to not ignore codes related to possible electrical issues!

 
Discussion starter · #5 ·
Finally an update: I installed the new module and connector a couple of weeks ago. Unsurprisingly, when I turned the key, the dash lit up and the radio came on like normal, except there was just a tiny click of the starter and nothing else. I then tried jump starting and charging the battery without any luck.

Got searching around and found some troubleshooting videos, plus dug around this forum. Did not find anything eye opening, but was able to test continuity of some of the cables and actually found the DBIM fuse (5A, fuse #18) in the fuse block was blown. All other fuses are good. Still no start.

I also swapped around relays that are the same kind. No luck there either. Although there is one that is unique and I wouldn't be able to swap that since there isn't another one of that type in the block (starter solenoid relay, I think).

At this point, I'm not sure what else to do. I've already triple-checked all connections, ensuring that everything is in the right place.
 
Discussion starter · #6 ·
Another update: Spent some more time troubleshooting this weekend. Found that the J-case fuse for starter solenoid 2 (20A, fuse #44) was blown. Replaced, still no start. I then thought maybe there is a problem with the starter, so I crawled under the car and banged on it. No change. Kept bumping the key and getting the same single click...tried remote starting from outside and could hear a hum in addition to the click.

Instead of removing the starter and having it tested, I went ahead and ordered a new starter. Fought to get it in tonight (that upper bolt is tough!), and thought for sure it would not fix the problem.

To my surprise, the car started! It felt so good to finally get it running again. Interestingly, the check engine light is still on after all this, guess I'll have to get that scanned.

The next thing is a Trifecta tune to delete AutoStop.